Digital Cutting Services

Fast and Accurate Processes Ensuring Quality Workmanship

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Precision Cutting Solutions for Complex Shapes

Requiring Quick Turnarounds

We Provide Efficient Methods for Every Application

Digital die cutting, also called dieless cutting, converts materials minus the use of dies. Our process makes precision cuts using routers, knife blades, and lasers, which are well-suited for various applications using thick materials, shorter runs, and complex shapes. This cutting method allows our team to deliver products and components with unmatched quality, meeting your specifications and delivering within your specified production timeline.

At Rapid Die Cut, we harness the power of cnc laser to help clients improve their production efficiencies. Using advanced cnc laser equipment, this method is able to handle a variety of materials, from textiles to industrial-grade materials, while ensuring high-quality results with every project.

Our facility is equipped with a premium finishing unit with a large cutting bed and digital system. This allows for fast and accurate cutting, even when your project requires fabrication in large volumes. When you work with Rapid Die Cut, you leverage our innovative technologies to fabricate parts and components with pinpoint accuracy. Our team has extensive experience working on various projects and manufacturing any material, component, or shape you envision for your project. Submit your CAD file at any time to get an estimate.

Services Offered

Transformative Solutions From Concept to Creation

Laser Cutting

Precision laser cutting is the perfect digital die cutting solution when fabricating complex and intricate parts and components. Laser cutting is versatile as it is useful for a variety of materials.

Waterjet Cutting

Our facility is equipped with precision waterjets, which work well in tandem with our digital die cut solutions. These industrial cutting machines are best suited for cutting relatively thin materials to produce flat-cut parts.

Rapid Prototyping

We use an agile process for rapid prototyping, which is perfect for component testing and validation. We can produce multiple iterations.

Flatbed Cutting

We offer a cost-effective and fast cutting process best suited for stamping simple parts, which can be applied with digital die cutting.

Contour and Oversize

Our digital die cutting system can contour and cut large foam for any application and industry. Our systems can handle various foam materials, working with low-density closed-cell, open-cell, and specialty foams.

Laminating Adhesive

At Rapid Die Cut, our facility is equipped with a rapid digital die cut machine that can be used with the latest modern lamination technologies to apply adhesives to materials on multiple sides.

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Industries We Serve

Solutions That Maximize Efficiency for Your Enterprise

Aerospace

We provide for various aerospace applications, including vibration control, thermal insulations, and shock control.

Appliance

We make appliance manufacturing more effortless and efficient, working with various sizes from .125” X .125” up to 50” X 72” X 72”.

Automotive

Our team offers automotive solutions with our in-house tooling and laminating services to speed up production with a three to seven-day turnaround.

Construction

Construction solutions cover many applications, including bonding components, frames and panels, trim mounts, filtration, and insulation.

Electronics

Our die-cutting solutions for the electronics industry cover prototyping and production. We provide high-quality parts and components using our digital die-cut machine and other high-precision tools.

Medical

We can produce tight tolerance parts with the expected high quality. Applications include a full range of medical product components, from wearables to electronic devices.

Packaging

Applications for packaging processes include analytical instruments, glassware, investment casting, and pharmaceuticals.

Military

Our systems cover many military and defense applications. We manufacture insulator fiber, Garlock gasket products, and reclosable fasteners.

Furniture

At Rapid Die Cut, we make furniture and seating foam fabrication for various applications, from flammability resistance components to seating and comfort padding.

HVAC

Our manufacturing capabilities for HVAC solutions include digital knife cutting, rotary and flatbed die cutting, and laser cutting. Applications include filtration and venting parts to heat and flame barriers.

Industrial

We provide precision slitting and in-house laminating solutions for different industrial applications, covering masking kits, UL, NEMA, and IPX-rated materials, and environmental sealing.

LED Lighting

We provide high-tolerance parts for various LED lighting needs. Using our in-house tooling process, our team leverages our proprietary software to fabricate complex lighting prototypes.

Renewable Energy

Our systems are at the forefront of renewable energy component fabrication. We produce parts and prototypes with high tolerances, withstanding environmental degradation.

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Why Choose Rapid Die Cut

Leverage Over 35 Years of Industry Expertise

Advanced Technologies

Rapid Die Cut leverages the latest technologies to ensure a fast, seamless, and efficient process. This allows us to fabricate prototypes and components at total production runs and meet deadlines every time while exceeding your expectations.

Production Versatility

When you work with our team, you leverage the expertise of a highly experienced team of experts who can work with thousands of engineering-grade materials. We are ISO:2015 certified, working with companies from over 20 industries.

Instant Online Quoting

We have developed our proprietary platform to provide instant quotes and accurate estimates. You can easily submit a CAD file on our site, and our team will provide you with an estimate and quote.

Partner with Industry Leaders in Die Cutting

Experience the Difference in Rapid Prototyping

Rapid Die Cut brings your product concepts and vision to reality. We provide a seamless process using cutting-edge rapid prototyping
and component manufacturing technologies. Submit your CAD files today on-site to get a quote.

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