Die-Cutting Services

Expert Solutions for Custom Shapes and Designs

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Crafting World-Class Designs with Precision Die-Cutting

Versatile Designs Using Custom Solutions

Die-cutting is a process that involves the use of a specialized tool called a die or former tool. Initially used in the shoe making and metalworking industries, this process can now be used for other materials such as sheet metal, foam, adhesive tapes, plastics, paperboard, cloth, fiberboard, and others.

At our facility, we make use of both rotary and flatbed presses. This allows us to work on sophisticated single layer laminate and other complex materials, with varying speeds and capacities

Rapid Die Cut is proud to be a certified 3M™ Associate Converter, which demonstrates our expertise in the industry. You gain the advantage of reduced pricing, direct access to 3M support, the use of 3Ms exclusive materials, and the best material processes and practices in the industry.

Request your quote today and our team will happily provide you with the details necessary to complete your project.

High Volume Production Services Offered

Full-Service On-Demand Digital Manufacturing and Die-Cutting

On-Demand Production

Our team offers custom die-cut production, delivering your parts in as little as three days. You get scalable, flexible, and versatile manufacturing for your designed and finalized parts.

In-House Tooling

At Rapid Die Cut, we provide in-house tooling services, making use of proprietary software and automation tools. This allows us to maintain quality levels throughout the entire process, while reducing the risk of tooling errors.

Rapid Prototyping

Your Rapid Die Cut team provides rapid prototyping services, efficiently fabricating custom parts for any industry. We utilize engineering-grade materials in various sizes, from small to large dimensions.

Adhesive Laminating

Rapid Die Cut invests in lamination modernization, which gives us the capability to apply adhesives on different sides of a material. This also allows us to laminate different materials that can be delivered individually, in sheets, and in rolls.

Oversize and Contour

Our team delivers precision-cut foam parts swiftly, from simple to intricate designs, exceeding industry standards. Our versatile custom die-cut services ensure quick fabrication, even within aggressive timelines.

Crease Cutting

We provide precise folding lines for easy packaging and assembly of other folded materials. Our expertise ensures clean, accurate creases every time.

Flatbed Cutting

At Rapid Die Cut, we provide custom die-cutting services using machines that create precise cuts on flat materials with speed and accuracy. Our team is able to cut various materials and thicknesses, ensuring efficient production of custom shapes and designs.

Kiss Cutting

Our team uses kiss-cutting to manufacture felt pads, stickers, and hanging hooks. Your finished product stays a removable layer, which you can peel off when in use.

Waterjet Cutting

We provide state-of-the-art waterjet cutting, delivering consistent tooling, multi-axis cutting, zero heat affected zones, and superior edge quality.

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Industries We Serve

Industry-Specific Expertise Using Tailored Solutions for Every Sector

Aerospace

At Rapid Die Cut, we provide prototyping and production to players in the aerospace industry, producing thermal insulations, vibration control, cushioning and padding, and sealing.

Appliance

We provide custom die-cut parts, for appliance manufacturers, ensuring precise fit and streamlined production processes.

Automotive

At Rapid Die Cut, our automotive solutions cover a wide range of applications from digital displays, surface protection tapes, and low VOC materials.

Construction

The construction industry relies on die-cutting experts for precision, efficiency, and tailored solutions for diverse construction applications.

Electronics

We provide electronics assembly solutions for EMI shielding, double and single-coated tapes, and other electronics products.

Medical

Our team streamlines manufacturing for medical devices, wearables, and various components.

Packaging

We produce custom-cut foam inserts for analytical instruments, glassware, and other applications.

Military

Enhance defense production with precision parts, reduced weight, and improved efficiency.

Furniture

Revolutionize furniture and seating with OEM foam solutions, ensuring comfort, durability, and tailored designs.

HVAC

At Rapid Die Cut, we provide effective die cut solutions for various HVAC applications, including exhausters and flaps, acoustic sound deadening, and filtration and venting.

Industrial

Precision die-cut solutions optimize industrial processes with efficiency, reliability, and tailored designs for diverse applications.

LED Lighting

Enhance LED lighting with precision die-cut solutions for optimal performance, efficiency, and custom designs.

Renewable Energy

We drive renewable energy innovation with precision die-cut solutions, optimizing efficiency and performance for sustainable power generation.

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Why Choose Rapid Die Cut

Transformative Expertise From Initial Design to Final Product

Advanced Technologies

Rapid Die Cut’s commitment to innovation is evident through our significant investment in advanced cnc laser cutting technologies and automation. Our cutting-edge cnc laser cutters streamline our operations while ensuring accuracy and precision in every cut, making them ideal for various industries and applications.

Production Versatility

Our cnc laser cutting services are designed to efficiently and adaptably meet the demands of fast-paced industries. We boast exceptionally rapid turnaround times, capable of delivering prototypes within a single day and completing production orders in as few as three days.

Instant Online Quoting

Rapid Die Cut enhances your experience with our proprietary online platform. This user-friendly tool simplifies the ordering procedure and allows you to instantly obtain and adjust quotes, giving you unparalleled control over your project details.

Our Team is Fully Equipped to Serve Any Industry

We are Fast, Reliable, and Versatile

Experience precision and efficiency with Rapid Die Cut's versatile solutions. Contact us today to submit CAD files or to learn more about custom parts tailored to your industry needs.

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